Job Description

• To ensure that all 2 & 3-wheeler vehicles assembled meet defined quality standards and specifications by implementing effective quality control processes across the assembly line, minimizing defects, and ensuring compliance with safety and regulatory requirements

Base: Motorized Transport Division (MTD) – ACME, Lagos

Reporting line: MTD Assembly

Direct Reports: Assembly Head

Key Roles / Responsibilities

Quality Leadership & Strategy:

• Develop, implement, and continuously improve quality control strategies, policies, and procedures for vehicle assembly operations.
• Lead and supervise the Quality Control team to ensure compliance with established quality standards.
• Establish quality objectives, monitor performance, and drive continuous improvement initiatives.
• Promote a quality-first culture across the production floor.

Assembly Line Quality Control:

• Oversee in-process inspections at all critical assembly stages including chassis assembly, engine installation, electrical wiring, body assembly, painting, and final finishing.
• Ensure strict adherence to Standard Operating Procedures (SOPs), engineering drawings, and work instructions.
• Verify torque settings, alignments, clearances, and component fitments according to specifications.
• Ensure process discipline and standardization throughout the assembly line.

Final Vehicle Inspection (PDI):

• Manage Pre-Delivery Inspection (PDI) activities before vehicle dispatch.
• Verify engine performance, braking systems, electrical systems, suspension, steering, fit & finish, lighting, and overall build quality.
• Approve vehicles for release or hold units requiring corrective action.
• Ensure zero defective vehicles leave the factory.

Defect  Management & Root Cause Analysis:

• ManagementLead investigations into quality defects and non-conformities.
• Conduct Root Cause Analysis (RCA) using methodologies such as:
• 5 Whys
• Fishbone Diagram
• Pareto Analysis
• 8D Problem Solving
• Drive Corrective and Preventive Actions (CAPA).
• Monitor recurring issues and ensure permanent corrective actions are implemented.

Process Quality Management:

• Monitor manufacturing processes to ensure consistent quality output.
• Collaborate with Production, Engineering, Maintenance, and Procurement to resolve quality issues.
• Drive First Time Right (FTR) manufacturing practices.
• Introduce process improvements that reduce variation and improve product quality.

Incoming Material & Supplier Quality:

• Oversee inspection of CKD/SKD kits, components, and raw materials.
• Ensure defective or non-conforming materials are quarantined and reported.
• Work with Procurement and suppliers to resolve quality concerns.
• Monitor supplier quality performance and recommend improvement actions.

Quality Systems, Documentation & Reporting:

• Establish and maintain inspection records, quality reports, defect logs, and traceability documentation.
• Develop quality dashboards and performance reports for management.
• Monitor key quality metrics including:
• First Pass Yield (FPY)
• First Time Right (FTR)
• Rework Rate
• Defect Per Vehicle (DPV)
• Customer Complaints
• Warranty Claims
• Present quality performance during management review meetings.

Compliance & Quality Audits:

• Ensure compliance with internal quality standards and automotive manufacturing requirements.
• Lead internal quality audits and support external audits.
• Ensure audit findings are addressed through effective corrective action plans.
• Maintain documentation required for regulatory compliance and quality certifications.

Continuous Improvement:

• Lead Lean Manufacturing, Kaizen, and Six Sigma improvement initiatives.
• Identify opportunities to reduce waste, improve productivity, and enhance product quality.
• Recommend improvements to production processes, tooling, fixtures, and inspection methods.
• Support new product introduction (NPI) and process validation activities.

Training & Team Development:

• Train Quality Officers, Inspectors, and Assembly personnel on quality standards and inspection procedures.
• Build team capability in problem-solving and quality tools.
• Promote a Zero Defect and Right First Time culture.
• Conduct periodic quality awareness sessions across the assembly department.

Qualification and Experience

• HND / Bachelor’s Degree in Mechanical, Automotive, or Industrial Engineering
• 5 - 10 years of experience in automobile assembly or manufacturing (3-wheeler/2-wheeler preferred) with 2-3 years in supervisory role.
• Familiarity with CKD/SKD assembly processes is an advantage.

Skills and Competencies:

• Strong understanding of automotive assembly systems( engine, transmission, electricals)
• Knowledge of quality tools (RCA, 5 Whys, Fishbone, Pareto)
• Attention to detail and inspection accuracy
• Problem-solving and analytical thinking
• Good communication and reporting skills
• Basic knowledge of MS Excel and reporting tools.

Working Conditions:

• Shop floor / assembly line environment
• Requires standing, walking, and active supervision
• May require shift work depending on production schedule.